Power Cord Bending Tester for Non-Rewirable Plugs and Portable Socket-Outlets | IEC 60884-1 Cord Flexing Fatigue Strength Testing Equipment
Product Overview
When electrical products are used every day, power cords are repeatedly bent, twisted, and subjected to mechanical stress. Over time, poor cable durability can lead to insulation damage, conductor breakage, and product failure.
The HongCe Power Cord Bending Tester is specifically designed to evaluate the bending endurance and fatigue resistance of power supply cords, flexible cables, non-rewirable plugs, and portable socket-outlets. Built in accordance with international IEC standards, this equipment accurately simulates real-life cord movement conditions, helping manufacturers verify product reliability before market release.
As a professional testing equipment manufacturer, HongCe provides complete in-house R&D, manufacturing, calibration, installation, and after-sales support, ensuring long-term testing accuracy and dependable service for global customers.
Why Power Cord Bending Testing Matters
Power cords are among the most frequently stressed components in electrical appliances.
Repeated flexing may cause:
- Internal conductor breakage
- Insulation cracking
- Sheath deterioration
- Loss of electrical continuity
- Reduced product lifespan
- Safety compliance failures
The HongCe Power Cord Bending Tester helps manufacturers identify potential weaknesses before products reach consumers, reducing warranty claims and improving product quality.
Applicable International Standards
IEC 60884-1
Plugs and Socket-Outlets for Household and Similar Purposes
Clause 23.4
Tests the durability of flexible cables and cord anchorage under repeated bending conditions.
Clause 23.5
Evaluates mechanical stresses applied to flexible cords connected to plugs and socket-outlets.
Product Parameters:
| Power Supply |
AC220V, 60Hz (can customed by the customer) |
| Numbers of Test Stations |
6, With 6 Sets Of Clamps |
| Numbers of flexing times |
1-999999 (adjustable). With 6 independent counters corresponding to each station, and there is a general counter |
| Rate of Flexing |
10~60 rpm (adjustable) |
| Flexing Angles |
Swivel angle on either side for 45°, 60°, 90° |
| Sample connecting wires |
6 PCS |
| Weights |
10N/20N*6(the weight of UL113g and 284g) |
| Breaking indication |
Indicator display |
| Dimensions |
L*W*H=870mm *610mm* 820mm |
| Conforms to standard |
IEC884-1 Figure 21 and clause 23.4, IEC320-1, VDE0620 |
| Mechanical theory |
The crank block on the reduction gearbox is driven by the electric motor to do the reciprocating action. |
Benefits for Manufacturers
- Improve product durability
- Reduce product recalls
- Increase certification success rates
- Strengthen quality assurance programs
- Reduce warranty costs
- Meet international compliance requirements
- Enhance customer confidence
Product Image:
Quality Assurance & After-Sales Service
- Pre-Sales Support
- Technical consultation
- Standard interpretation
- Test solution recommendations
- Installation Support
- Equipment commissioning
- Operator training
- Documentation assistance
- After-Sales Support
- Remote technical support
- Spare parts supply
- Maintenance guidance
- Software assistance
- Lifetime technical consultation
FAQ
Q1: What products can be tested?
Non-rewirable plugs, portable socket-outlets, power cords, flexible cables, extension cords, and electrical appliance cord assemblies.
Q2: Which standard does the tester comply with?
The equipment is primarily designed according to IEC 60884-1 requirements.
Q3: Can the machine test multiple samples simultaneously?
Yes. The standard configuration supports six independent testing stations.
Q4: Is customization available?
Yes. HongCe can customize fixtures, loading systems, voltage requirements, and testing parameters.
Q5: Does HongCe provide installation and training?
Yes. Complete installation guidance and operator training are available.
Q6: What industries commonly use this tester?
Home appliance manufacturers, electrical accessory manufacturers, certification laboratories, quality inspection agencies, and R&D centers.
About HongCe
HongCe Testing Equipment is a professional manufacturer specializing in IEC testing equipment, appliance testing equipment, waterproof testing systems, plug and socket testing devices, battery testing equipment, and customized laboratory solutions.
With strong R&D capabilities and advanced manufacturing facilities, HongCe serves certification laboratories, testing institutions, universities, and manufacturers across Europe, Asia, the Middle East, South America, and Africa.
