Industrial Helium Leak Detection System Offering Quick Warm-Up for Continuous Operation
Industrial Helium Leak Detection System for Continuous Production
A leak test station is only useful when it is ready at the moment production starts. Instruments that need a long warm-up, or that drift during a long shift, force operators to wait at the beginning of the day and to second-guess the results late at night. The HongCe HC-HLT-1000 is built for lines that run continuously and cannot afford either problem.
Fast Readiness at the Start of the Shift
The system reaches full detection sensitivity in under five minutes. The vacuum path is short and the chamber volume is kept small, so the machine does not spend the first hour of the shift warming up while operators stand by.
Stable Performance Over a Long Run
Drift is the quiet enemy of a continuous leak test. As a chamber warms and the ambient temperature changes, the baseline signal can move and the same part can read differently in the morning and in the afternoon. The HC-HLT-1000 controls this with an internally regulated sensor housing and an automatic baseline correction that re-zeroes the instrument between cycles. Typical drift stays below two percent across an eight-hour run, so a part that passes at the start of the shift will still pass at the end of it.
Technical Specifications
| Item |
Specification |
| Detection method |
Helium mass spectrometry, vacuum mode |
| Warm-up time |
Under 5 minutes to full sensitivity |
| Long-running stability |
Drift below 2% over 8 hours |
| Test cycle |
8-12 s/pc |
| Duty cycle |
24/7 continuous operation |
| Control system |
PLC with 10-inch touch |
Typical Applications
The HC-HLT-1000 suits high-volume lines that run around the clock, including compressor assembly, valve production and heat-exchanger manufacturing, where a stable pass or fail decision has to hold from the first part of the shift to the last.
Engineering and Service Support
HongCe supports continuous-duty installations with commissioning, operator training, preventive maintenance planning and remote diagnostics. Our service team can help you schedule calibration so it does not interrupt production, and recommended spare parts are held in stock for fast replacement.
Frequently Asked Questions
Does the machine need to be switched off between shifts?
No. It is designed for continuous duty and can remain in a ready state between production breaks.
How is stability verified?
Each system is run through an extended stability test during factory acceptance, and the recorded trend is provided with the machine.
Request a Configuration
Tell us your parts per hour, shift pattern and target leak rate, and our engineers will recommend a configuration that holds its accuracy across your longest production run.
